2-DAYS OF INCREDIBLE DEMOS!

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STATION 09: QUICK DISCONNECT in ALUMINUM CNC MACHINED on a DN SOLUTIONS SMX2100ST with KENNAMETAL TOOLING


Part Quick Disconnect
Industry Aerospace
Machine DN Solutions SMX2100ST
Tooling Kennametal Tooling
Material 6061 Aluminum
The Quick Disconnect project focuses on crafting high-performance quick disconnect fittings, essential for ensuring rapid and secure connections in fluid transfer systems. Manufactured on the DN Solutions SMX2100ST, this process combines precision multitasking capabilities to efficiently produce components that offer reliability and ease of use in demanding applications.

Featured in this Project

DN Solutions SMX 2100ST

The DN Solutions SMX 2100ST is a multi-axis milling and turning center designed for precise and efficient machining. It features C-axis contouring, Y-axis off-center milling/drilling, and B-axis operations for complex part production in one setup. The machine offers rapid traverse rates, quick tool changes, and supports a turning diameter of 600 mm and length of 1,040 mm. With speeds up to 5,000 rpm, 22 kW power, and 467 Nm torque, it excels in intensive cutting tasks.

Halter Millstacker Premium 25/35

The Halter Millstacker Premium 25/35 enhances milling operations with a robotic loading system capable of handling workpieces up to 300 mm. It features rapid setup under five minutes and mobility between CNC machines. Its high capacity includes 12 stacking stations and a maximum load of 115 kg per station, facilitated by a Fanuc 6-axis robot arm. The intuitive Halter SmartControl ensures easy operation and programming.

Schunk ROTA THW3 265-81 3-Jaw Chuck

The Schunk ROTA THW3 265-81 is a versatile 3-jaw chuck designed for high precision and exceptional reliability in demanding machining applications. Its robust construction and advanced gripping technology ensure superior performance and consistent clamping force, making it ideal for diverse turning operations across various industries. Additionally, its innovative design allows for quick jaw changes, increasing efficiency and reducing downtime in fast-paced production environments.

Hardware, software, tooling, coolant, workholding, and more used in the demonstration of this project during the BOOMBASTIC OPEN HOUSE EVENT.
Machine Tool

DN Solutions SMX 2100ST with Fanuc Control

Designed in
Programmed in
Workholding

Schunk ROTA THW3 265-81 3-Jaw Chuck

Schunk SZKA 263 Hard Claw Jaws

Schunk SFA 250 Straight Soft Top Jaws

Coolant

Blaser Swisslube SYNERGY 735

Tool 1

Kennametal CNMG KM50TS KENLOC Holder (MM# 3738164)

Kennametal CNMG432MR KCU10B Insert (MM# 7090644)

SFM: 800 | IPR: .01

Tool 2

Kennametal KSEM Drill Ø.625" 10xD (MM# 1729874)

Kennametal KSEM SPL Ø.625" Insert (MM# 5964104)

SFM: 320 | IPM: 20

Tool 3

Kennametal Steel Boring Bar .375" (MM# 1328582)

Kennametal CCMT2151LF KC5010 Insert (MM# 1560600)

SFM: 800 | IPR: .006

Tool 4

Kennametal Carbide Boring Bar for Finishing .375" (MM# 2598552)

Kennametal CCGT21505HP KC5410 Insert (MM# 1560600)

RPM: 1,500 | IPR: .0035

Tool 5

Kennametal K-Bar Ø.5" ID Groover (MM# 1152688)

Kennametal Top Notch Grooving Insert .047" Wide (MM# 4175849)

SFM: 1,500 | IPR: .003

Tool 6

Kennametal KENLOC Holder CNMG KM50TS (MM# 3738164)

Kennametal CNMG431MS KCU10B Insert (MM# 7093476)

SFM: 800 | IPR: .003

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