Learn more about each project and the machine tools, tooling, software, and accessories used to machine them.
STATION 09: QUICK DISCONNECT in ALUMINUM CNC MACHINED on a DN SOLUTIONS SMX2100ST with KENNAMETAL TOOLING
Part | Quick Disconnect |
Industry | Aerospace |
Machine | DN Solutions SMX2100ST |
Tooling | Kennametal Tooling |
Material | 6061 Aluminum |
Featured in this Project
DN Solutions SMX 2100ST
The DN Solutions SMX 2100ST is a multi-axis milling and turning center designed for precise and efficient machining. It features C-axis contouring, Y-axis off-center milling/drilling, and B-axis operations for complex part production in one setup. The machine offers rapid traverse rates, quick tool changes, and supports a turning diameter of 600 mm and length of 1,040 mm. With speeds up to 5,000 rpm, 22 kW power, and 467 Nm torque, it excels in intensive cutting tasks.
Halter Millstacker Premium 25/35
The Halter Millstacker Premium 25/35 enhances milling operations with a robotic loading system capable of handling workpieces up to 300 mm. It features rapid setup under five minutes and mobility between CNC machines. Its high capacity includes 12 stacking stations and a maximum load of 115 kg per station, facilitated by a Fanuc 6-axis robot arm. The intuitive Halter SmartControl ensures easy operation and programming.
Schunk ROTA THW3 265-81 3-Jaw Chuck
The Schunk ROTA THW3 265-81 is a versatile 3-jaw chuck designed for high precision and exceptional reliability in demanding machining applications. Its robust construction and advanced gripping technology ensure superior performance and consistent clamping force, making it ideal for diverse turning operations across various industries. Additionally, its innovative design allows for quick jaw changes, increasing efficiency and reducing downtime in fast-paced production environments.
Hardware, software, tooling, coolant, workholding, and more used in the demonstration of this project during the BOOMBASTIC OPEN HOUSE EVENT.
DN Solutions SMX 2100ST with Fanuc Control
Schunk ROTA THW3 265-81 3-Jaw Chuck
Schunk SZKA 263 Hard Claw Jaws
Schunk SFA 250 Straight Soft Top Jaws
Blaser Swisslube SYNERGY 735
Kennametal CNMG KM50TS KENLOC Holder (MM# 3738164)
Kennametal CNMG432MR KCU10B Insert (MM# 7090644)
SFM: 800 | IPR: .01
Kennametal KSEM Drill Ø.625" 10xD (MM# 1729874)
Kennametal KSEM SPL Ø.625" Insert (MM# 5964104)
SFM: 320 | IPM: 20
Kennametal Steel Boring Bar .375" (MM# 1328582)
Kennametal CCMT2151LF KC5010 Insert (MM# 1560600)
SFM: 800 | IPR: .006
Kennametal Carbide Boring Bar for Finishing .375" (MM# 2598552)
Kennametal CCGT21505HP KC5410 Insert (MM# 1560600)
RPM: 1,500 | IPR: .0035
Kennametal K-Bar Ø.5" ID Groover (MM# 1152688)
Kennametal Top Notch Grooving Insert .047" Wide (MM# 4175849)
SFM: 1,500 | IPR: .003
Kennametal KENLOC Holder CNMG KM50TS (MM# 3738164)
Kennametal CNMG431MS KCU10B Insert (MM# 7093476)
SFM: 800 | IPR: .003
Kennametal Evolution Grooving Holder (MM# 5955430)
Kennametal Evolution Grooving Insert .202" Wide (MM# 6012946)
SFM: 1,000 | IPR: .003
Kennametal Face Groover Boring Bar Ø.75" (MM# 3871029)
Kennametal Face Grooving Insert .084" Wide
SFM: 1,000 | IPR: .002
Kennametal Mill 1-14 2" Shell Mill (MM# 2624270)
Kennametal Mill 1-14 KC410M Ground Insert (MM# 2983279)
SFM: 3,600 | IPM: 70
Kennametal Threader Holder (MM# 1281818)
Kennametal LT-ER-60CB Threading Insert
SFM: 1,000 | IPR: .083
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