Learn more about each project and the machine tools, tooling, software, and accessories used to machine them.
STATION 08: CYLINDER END CAP in STAINLESS STEEL CNC MACHINED on a DN SOLUTIONS TT2100SYYB with KENNAMETAL TOOLING
Part | Cylinder End Cap |
Industry | Aerospace |
Machine | DN Solutions TT2100SYYB |
Robot Cell | Halter Automation Turnstacker Premium 25/35 |
Tooling | Kennametal Tooling |
Material | 316 Stainless Steel |
Featured in this Project
DN Solutions PUMA TT 2100SYYB
Accelerate your production capabilities with the DN Solutions PUMA TT 2100SYYB, a high-performance twin-turret Y-axis mill/drill turning center designed for efficient and precise multitasking. Equipped with opposed spindles and boasting rapid traverse rates, this machine minimizes non-cutting time and excels in producing complex parts with its dual 12-station turrets and C-axis contouring. It's ideal for industries requiring high accuracy and superior surface finishes in their production processes
Halter Turnstacker Premium 25/35
Transform your CNC machining with the Halter Turnstacker Premium 25/35, a robotic loading system designed for high-efficiency turning operations. This system supports workpieces up to 9.06 inches in diameter and features rapid setup under 5 minutes, enhancing productivity by allowing batch preparation during operation. It's mobile, adaptable across various CNC machines, and includes extensive remote support options, making it a versatile solution for boosting throughput and reducing labor costs.
Schunk ROTA NCE 260-81 3-Jaw Chuck
Enhance your machining efficiency with the Schunk ROTA NCE 260-81, an energy-efficient 3-jaw power chuck featuring a through-hole design. This chuck is renowned for its reduced moment of inertia, maximizing dynamic process efficiency without compromising rigidity. It is perfect for applications requiring frequent and rapid changes, thanks to its innovative design that supports high clamping forces and a modular center sleeve system for flexible adjustments. The ROTA NCE 260-81 ensures long-lasting performance and precision, making it a staple in settings demanding high operational standards.
Schunk ROTA NCE 210-66 3-Jaw Chuck
Streamline your operations with the Schunk ROTA NCE 210-66, a 3-jaw power chuck designed for high performance and efficiency. This chuck features a through-hole diameter of 66 mm and offers a reduced weight design for dynamic processes. With a maximum RPM of 5000, it ensures rapid operations without compromising on clamping force, which reaches up to 100 kN. Its innovative design is tailored for machines with short-stroke cylinders, making it an excellent choice for high-speed applications requiring precise clamping.
Hardware, software, tooling, coolant, workholding, and more used in the demonstration of this project during the BOOMBASTIC OPEN HOUSE EVENT.
DN Solutions PUMA TT 2100SYYB with Fanuc Oi-F Plus
Schunk ROTA NCE 260-81 3-Jaw Chuck
Schunk ROTA NCE 210-66 3-Jaw Chuck
Blaser Swisslube SYNERGY 735
Kennametal Kenloc DCLN-KC -5° Holder (MM# 1875137)
Kennametal KENloc CNMG432MS Negative KCU10B Insert
SFM: 500 | IPR: .012
Kennametal MCLN 95° - KM32TS Internal Cutting Units (M-Clamping) Holder (MM# 1023729)
Kennametal Kenloc CNMG431FP Negative KCU10B Insert (MM# 7093474)
SFM: 650 | IPR: .004
Kennametal E-LSE Threading Boring Bar (MM# 1152680)
Kennametal LT-NR/L-UN Threading Insert (MM# 1743923)
SFM: 400 | IPR: .0625
Kennametal MCLN 95° - KM32TS Cutting Units (M-Clamping) Holder (MM# 1023224)
Kennametal KENloc CNMG431FP Negative KCU10B Insert (MM# 7093474)
SFM: 650 | IPR: .004
Kennametal DUO-LOCK Solid Collet (Holder)
Kennametal DUO-LOCK KenCut CM Multi-Flute Live Tooling Endmill (MM# 6127351)
SFM: 325 | IPM: 16
Kennametal Kenloc DCLN-KC -5° Holder (MM# 1875137)
Kennametal KENloc CNMG432MS Negative KCU10B Insert
SFM: 500 | IPR: .012
Kennametal MCLN 95° - KM32TS Cutting Units (M-Clamping) Holder (MM# 1023224)
Kennametal Kenloc CNMG431FP Negative KCU10B Insert (MM# 7093474)
SFM: 650 | IPR: .004
Kennametal ER25 Collet (Holder)
Kennametal KenDrill FBL 3/8" 3xD Drill (MM # 3885841)
SFM: 165 | IPM: 12
Kennametal Kenloc A-DCLN-KC -5° Holder (MM# 2408519)
Kennametal Kenloc CNMG432RP Negative KCU10B Insert (MM# 7093479)
SFM: 500 | IPR: .012
Kennametal E-SCLP -5° Holder (MM# 1152734)
Kennametal CPMT-LF KCU10B Insert (MM# 7093844)
SFM: 650 | IPR: .004
Kennametal Drill Fix PRO 2xD Drill Body (MM# 7031172)
Kennametal Drill Fix PRO KCMS35 Carbide Insert (MM# 7064678)
Kennametal Drill Fix PRO KCMS40 Carbide Insert (MM# 7064650)
SFM: 550 | IPM: .0045
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