2-DAYS OF INCREDIBLE DEMOS!

Learn more about each project and the machine tools, tooling, software, and accessories used to machine them.

STATION 08: CYLINDER END CAP in STAINLESS STEEL CNC MACHINED on a DN SOLUTIONS TT2100SYYB with KENNAMETAL TOOLING


Part Cylinder End Cap
Industry Aerospace
Machine DN Solutions TT2100SYYB
Robot Cell Halter Automation Turnstacker Premium 25/35
Tooling Kennametal Tooling
Material 316 Stainless Steel
The Cylinder End Cap project transforms robust materials into precision-sealed end caps, crucial for maintaining the integrity and efficiency of hydraulic and pneumatic systems. Machined out of 316 Stainless on the DN Solutions TT2100SYYB, this high-energy manufacturing process ensures rapid, precise production, elevating the performance and reliability of essential industrial components.

Featured in this Project

DN Solutions PUMA TT 2100SYYB

Accelerate your production capabilities with the DN Solutions PUMA TT 2100SYYB, a high-performance twin-turret Y-axis mill/drill turning center designed for efficient and precise multitasking. Equipped with opposed spindles and boasting rapid traverse rates, this machine minimizes non-cutting time and excels in producing complex parts with its dual 12-station turrets and C-axis contouring. It's ideal for industries requiring high accuracy and superior surface finishes in their production processes

Halter Turnstacker Premium 25/35

Transform your CNC machining with the Halter Turnstacker Premium 25/35, a robotic loading system designed for high-efficiency turning operations. This system supports workpieces up to 9.06 inches in diameter and features rapid setup under 5 minutes, enhancing productivity by allowing batch preparation during operation. It's mobile, adaptable across various CNC machines, and includes extensive remote support options, making it a versatile solution for boosting throughput and reducing labor costs.

Schunk ROTA NCE 260-81 3-Jaw Chuck

Enhance your machining efficiency with the Schunk ROTA NCE 260-81, an energy-efficient 3-jaw power chuck featuring a through-hole design. This chuck is renowned for its reduced moment of inertia, maximizing dynamic process efficiency without compromising rigidity. It is perfect for applications requiring frequent and rapid changes, thanks to its innovative design that supports high clamping forces and a modular center sleeve system for flexible adjustments. The ROTA NCE 260-81 ensures long-lasting performance and precision, making it a staple in settings demanding high operational standards.

Schunk ROTA NCE 210-66 3-Jaw Chuck

Streamline your operations with the Schunk ROTA NCE 210-66, a 3-jaw power chuck designed for high performance and efficiency. This chuck features a through-hole diameter of 66 mm and offers a reduced weight design for dynamic processes. With a maximum RPM of 5000, it ensures rapid operations without compromising on clamping force, which reaches up to 100 kN. Its innovative design is tailored for machines with short-stroke cylinders, making it an excellent choice for high-speed applications requiring precise clamping.

Hardware, software, tooling, coolant, workholding, and more used in the demonstration of this project during the BOOMBASTIC OPEN HOUSE EVENT.
Machine Tool

DN Solutions PUMA TT 2100SYYB with Fanuc Oi-F Plus

Designed in
Programmed in
Workholding

Schunk ROTA NCE 260-81 3-Jaw Chuck

Schunk ROTA NCE 210-66 3-Jaw Chuck

Coolant

Blaser Swisslube SYNERGY 735

Tool 1 (Upper Turret)

Kennametal Kenloc DCLN-KC -5° Holder (MM# 1875137)

Kennametal KENloc CNMG432MS Negative KCU10B Insert

SFM: 500 | IPR: .012

Tool 2 (Upper Turret)

Kennametal MCLN 95° - KM32TS Internal Cutting Units (M-Clamping) Holder (MM# 1023729)

Kennametal Kenloc CNMG431FP Negative KCU10B Insert (MM# 7093474)

SFM: 650 | IPR: .004

Tool 3 (Upper Turret)

Kennametal E-LSE Threading Boring Bar (MM# 1152680)

Kennametal LT-NR/L-UN Threading Insert (MM# 1743923)

SFM: 400 | IPR: .0625

Tool 4 (Upper Turret)

Kennametal MCLN 95° - KM32TS Cutting Units (M-Clamping) Holder (MM# 1023224)

Kennametal KENloc CNMG431FP Negative KCU10B Insert (MM# 7093474)

SFM: 650 | IPR: .004

Tool 5 (Upper Turret)

Kennametal DUO-LOCK Solid Collet (Holder)

Kennametal DUO-LOCK KenCut CM Multi-Flute Live Tooling Endmill (MM# 6127351)

SFM: 325 | IPM: 16

Tool 6 (Upper Turret)

Kennametal ER25 Collet (Holder)

Kennametal HARVI I TE 1/4" KCPM15 Endmill

SFM: 230 | IPM: 25

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